Traditional size reduction systems, especially in the medical and industrial waste industries, often use double, contra-rotating shafts with hook-like sharp-edged cutters. While these systems can effectively process waste, they come with several drawbacks that increase operational costs and downtime:
Frequent Cutter Wear and Dull Blades – Sharp-edged cutters quickly lose efficiency when exposed to abrasive or tough plastic materials, requiring constant sharpening or replacement.
High Maintenance Costs and Downtime – Cutter replacements and maintenance require full disassembly from the top, sometimes necessitating heavy lifting equipment like hoists, leading to extended downtimes and labor expenses.
Structural Failures – Hook-shaped cutters are prone to breaking or splitting, causing twisted shafts, jammed shredders, and costly emergency repairs.
Limited Processing Capabilities – Many traditional shredders struggle with tough plastics, thick metals, or non-shreddable debris, making them inefficient for modern waste streams.
To address these inefficiencies, we incorporate Vecoplan’s industry-leading size reduction technology, offering a more reliable and cost-effective solution. Their systems feature: 
Ram-Fed Single Shaft Rotary Grinders – Prevents material bridging, ensuring continuous processing without blockages. Low Speed, High Torque Operation – Enhances efficiency by reducing energy consumption, noise, and cutter wear. Four-Way, Indexable Cutting Inserts – Extends cutter life by allowing all four edges to be used before replacement, cutting maintenance costs. Tramp Metal Protection – Prevents damage by detecting non-shreddable materials, reducing breakdowns and expensive repairs. Side Push-Arm Ram Technology – Improves material feed efficiency, eliminating bouncing and inconsistencies common with traditional vertical-feed shredders. By integrating smart electronic controls, The Mark-Costello Co.’s grinders can adjust pushing force based on material resistance, optimizing throughput and ensuring smoother waste reduction. These enhancements make their equipment the ideal choice for businesses seeking better efficiency, lower costs, and increased operational reliability.
Mark Costello has been a trusted name in waste management for decades, delivering reliable and effective solutions that businesses count on.
Using the latest technology, We ensures that waste management systems are efficient and up to industry standards, from food digesters to compactors.
At Mark Costello,we provides tailored waste management solutions that fit each business’s unique needs, ensuring a smooth integration into existing operations.
Mark Costello is dedicated to helping businesses achieve their sustainability goals by turning waste into valuable resources, supporting a greener future.
Send us a message with your questions or concerns and our team member will contact you. We’d love to hear from you.