Traditional size reduction systems, particularly in industries like medical and industrial waste management, often rely on double, contra-rotating shafts with sharp-edged hook-like cutters. While these systems are effective at processing waste, they come with significant drawbacks that can increase operational costs and downtime. One major issue is the frequent wear and dulling of the cutters. Sharp-edged blades quickly lose their efficiency when exposed to tough or abrasive plastic materials, requiring constant sharpening or replacement. This constant need for maintenance leads to high costs and significant downtime as the system needs to be disassembled, often requiring heavy lifting equipment such as hoists, which adds labor expenses. Additionally, the structural integrity of these traditional systems can suffer, as the hook-shaped cutters are prone to breaking or splitting, causing twisted shafts, jammed shredders, and costly emergency repairs. Another limitation is their reduced processing capabilities, as many traditional shredders struggle with tougher plastics, thick metals, or non-shreddable debris, making them inefficient for modern waste streams. To overcome these inefficiencies, The Mark-Costello Co. incorporates Vecoplan’s advanced size reduction technology, offering a more reliable and cost-effective solution. Vecoplan’s systems feature Ram-Fed Single Shaft Rotary Grinders, which prevent material bridging and ensure continuous processing without blockages. The low-speed, high-torque operation of these grinders enhances efficiency by reducing energy consumption, noise, and cutter wear. Additionally, the grinders use four-way, indexable cutting inserts that extend cutter life by allowing all four edges to be used before needing replacement, significantly cutting down maintenance costs. The system also includes tramp metal protection, which helps to detect non-shreddable materials, preventing damage and reducing breakdowns and expensive repairs. Furthermore, Vecoplan’s grinders are equipped with Side Push-Arm Ram Technology, which improves material feed efficiency by eliminating the bouncing and inconsistencies that are common with traditional vertical-feed shredders.
Mark Costello has been a trusted name in waste management for decades, delivering reliable and effective solutions that businesses count on.
Using the latest technology, We ensures that waste management systems are efficient and up to industry standards, from food digesters to compactors.
At Mark Costello,we provides tailored waste management solutions that fit each business’s unique needs, ensuring a smooth integration into existing operations.
Mark Costello is dedicated to helping businesses achieve their sustainability goals by turning waste into valuable resources, supporting a greener future.
Send us a message with your questions or concerns and our team member will contact you. We’d love to hear from you.
Size reduction equipment refers to machinery used to reduce the size of bulk materials or solids into smaller, more manageable pieces. This equipment works by applying mechanical forces, such as shearing, compression, or impact, to break down materials into smaller particles or pieces suitable for further processing.
Size reduction equipment can handle a wide range of materials, including plastics, rubber, metals, wood, food products, chemicals, and pharmaceuticals. It is commonly used in industries such as manufacturing, recycling, and agriculture to process raw materials into more usable forms.
The primary benefits include improved material handling, more efficient processing, better product consistency, and increased productivity. Size reduction equipment also allows for easier transportation and storage of materials, and in some cases, enhances the efficiency of other production processes.
Selecting the appropriate size reduction equipment depends on several factors, such as the type of material being processed, the desired particle size, throughput requirements, and operating conditions. Consulting with an expert or manufacturer can help ensure you choose the right machine for your specific application.
Regular maintenance is essential to keep size reduction equipment operating efficiently. This includes checking for wear and tear on critical components, ensuring proper lubrication, cleaning, and monitoring machine performance. Preventive maintenance can help extend the lifespan of the equipment and reduce unexpected downtime.